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A modular hangar system that provides large clear-span coverage for demanding operations — deployable in days, without civil works or heavy equipment, and reusable across multiple sites.
Permanent hangar construction requires civil works, extended lead times, fixed foundations and significant capital expenditure — constraints that are incompatible with expeditionary operations, AOG response, temporary base infrastructure, or rapid industrial deployment. Conventional temporary structures rarely offer the clear spans, structural reliability or lifecycle serviceability required for aviation and defense operations.
The ARCON rapid-deployment hangar uses parallel low-pressure tubes as primary structural elements, forming a lightweight ribbed structure stabilized by controlled internal pressure. The system can be deployed without civil works or heavy equipment, transported in standard containers, and commissioned in days. Spans range from 20 to 75 metres of clear width, with bespoke configurations available for specific operational requirements.
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Low packed volume and lightweight components enable efficient transport and rapid deployment. An H-20 can be transported in a single standard 40-foot container. The full range is containerized in standard 20- and 40-foot containers, deployable in days without heavy equipment.
Each hangar is developed under the supervision of a specialised engineering team using advanced modelling, in-house finite element analysis, and virtual wind tunnel simulation. Structural behaviour under wind and snow loads is evaluated for every project configuration.
The system can be extended on a temporary or permanent basis to increase covered area. If individual tubes are damaged, adjacent tubes redistribute the load — maintaining structural continuity. Configurations support maintenance, AOG response, aircraft recovery, and partial coverage for engine replacement operations.
The integrated project scope covers design, manufacturing, foundation, installation, dismantling and operation. Limited foundation requirements, high resistance to wind and snow loads, and maintenance adaptable to each operating profile result in a lower total cost of ownership versus permanent construction for temporary or mobile operations.
From the 20-metre H-20 for helicopter operations to the 75-metre H-75 for wide-body fleet maintenance, every ARCON hangar shares the same parallel-tube structural system — transportable in standard containers and deployable in days without civil works or heavy equipment.
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Entry-level rapid-deployment hangar for helicopter maintenance, light aircraft operations and tactical field coverage. Deployable in 2 days by a small crew.
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Mid-range hangar for single-aisle aircraft MRO, helicopter fleet operations and forward base infrastructure. Suitable for AOG response and temporary maintenance facilities.
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Large-span hangar for wide-body aircraft MRO and multi-aircraft defense operations. Engine replacement access configurations available on request.
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Heavy-duty hangar for simultaneous multi-aircraft operations, large-scale MRO facilities and major defense base infrastructure requirements.
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Maximum-span hangar for the largest operational footprints — wide-body fleet maintenance, major base infrastructure, and large industrial coverage requirements.
Entry-level rapid-deployment hangar for helicopter maintenance, light aircraft operations and tactical field coverage. Deployable in 2 days by a small crew.
Mid-range hangar for single-aisle aircraft MRO, helicopter fleet operations and forward base infrastructure. Suitable for AOG response and temporary maintenance facilities.
Large-span hangar for wide-body aircraft MRO and multi-aircraft defense operations. Engine replacement access configurations available on request.
Heavy-duty hangar for simultaneous multi-aircraft operations, large-scale MRO facilities and major defense base infrastructure requirements.
Maximum-span hangar for the largest operational footprints — wide-body fleet maintenance, major base infrastructure, and large industrial coverage requirements.
Rapid deployment of maintenance and protection infrastructure for rotary and fixed-wing aircraft at forward operating bases, temporary installations and expeditionary operations. No civil works required, deployable in days.
Learn more →Civil MRO operations, AOG response coverage, temporary apron protection during construction or capacity expansion, and wide-body maintenance access via tailored door configurations.
Learn more →Temporary coverage for planned maintenance operations, protection of equipment during construction phases, and on-site industrial operations requiring large clear-span enclosures without permanent foundations.
Learn more →Rapid deployment of field infrastructure for disaster response, civil protection operations, and humanitarian logistics — including medical facilities, equipment storage, and staging areas.
Learn more →Full technical specifications for the complete ARCON range — all configurations, door options, and deployment procedures.
TBO's technical team is available for product consultations, configuration assessments, and factory visits.
